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Box Monitoring
Box Monitoring
Corrugated board manufacturers are faced with constantly growing demands on production speed and quality. Automated quality assurance processes are the key to success. Check, eject and document – the Xcam Box Monitoring systems from Baumer hhs can do it all.Box Monitoring includes:
Slot depth measurementRegister control
GAP measurement
Slot depth measurement
Checking the position and layout of slots
The slot depth is measured using a camera, thus determining whether the slits are in the wrong place, or missing entirely. Any cardboard fragments left in the slot can also be detected. The Xtend2 monitor displays measurements as they are taken.
Register Control
Ensuring printing quality
Register control checks that up to six different inks are in the correct position in relation to one another. The first ink serves as the reference.
After a ten-sheet teaching cycle, a reference value is transmitted to the system. Any deviation from this is then quickly and easily detected (measuring accuracy/repeat accuracy ± 0.05 mm).
GAP Measurement
Reliably measuring and analysing gaps
This new system reliably checks the gaps created in FFG corrugated boxes between the base and lid flaps at the end of the gluing area when the four panels are brought together.
The Xcam GAP control system is based on a patented method, combining a high-resolution camera with a laser beam, making it superior to purely camera-based systems.
Regardless of whether the boxes are printed or not, the system measures the front and rear gap with millimetre precision.
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Flexicoat PSA
Flexible solution for the application of pressure-sensitive adhesive in the corrugated board industryVarious types of transport and shipping packaging are used to protect products during transport and simplify itself.The steadily growing volume of Internet sales, and the associated enormous variety of different products and product sizes, today forbid this traditional approach to packaging.The application of adhesive to corrugated board surfaces places particular demands on the gluing technology. Thick layers have to be applied in order to compensate for the unevenness of the surface.Our Flexicoat coating heads have an extremely robust head bracket, with which the coating head is positioned in relation to the cardboard surface.The patented product guide beneath the cardboard is spring-loaded and effectively compensates for differences in thickness.The clean cut-off ensures that the adhesive is not carried over to undesired areas of the packaging or into the machine. Flexicoat means flexibility
GAP measurement
GAP measurement on a Flexo Folder Gluer GAP AUTOsys / GAP ECOsys This new system reliably checks the gaps created in FFG corrugated boxes between the base and lid flaps at the end of the gluing area when the four panels are brought together.The Xcam GAP control system is based on a patented method that combines a high-resolution camera with a laser beam and, when measuring the gaps, rules out possible errors that sometimes occur in purely camera-based systems.Regardless of whether the boxes are printed or not, the system measures the front and rear gap with millimetre precision.An error signal can be sent to the ejector if the results differ from the reference values defined and set by the user.This innovation from Baumer hhs increases reliability in the production of corrugated boxes and guarantees consistently high quality of the finished products, which can in turn reduce the downtime of packaging lines. Comparison: GAP AUTOsys vs. GAP ECOsys The two systems differ in terms of the choice of laser, the laser beam width and the automation of movement. GAP ECOsys is the more economical version, but it requires the customer to intervene manually if the gap is beyond the laser beam width of 350 mm. In contrast, GAP AUTOsys is largely automated. GAP ECOsys uses a camera with a wider viewing angle.
